Setting Up Your Own DEF (Diesel Exhaust Fluid) Making Plant

Setting up your own DEF (Diesel Exhaust Fluid) manufacturing plant can be a smart move for businesses looking to secure a consistent supply and optimize their operations. With the right equipment and planning, you can produce high-quality DEF on-site, reducing costs and improving supply chain reliability. Explore the essential steps and components needed to establish your DEF production plant.

Space Requirement and Power Specifications

Space Requirement: It is recommended to allocate a space of 1,500 to 2,000 sq. ft. for setting up your DEF manufacturing plant. This area ensures ample room for equipment installation and efficient workflow management.

Power: A 5 KW power supply, available in either single or three-phase configurations, is crucial for powering the machinery and maintaining continuous production.

Key Components of the Plant

Blending System: This system accurately mixes high-purity urea and deionized water in the correct ratio (32.5% urea and 67.5% water).

Deionized Water System: This system ensures that the water used in DEF production is ultra-purified, free of minerals and contaminants. It may involve processes like reverse osmosis or electro-deionization to achieve the required purity. 

Quality Control Equipment: This equipment monitors the quality of the urea, water, and the final DEF product. It helps ensure that the DEF meets ISO 22241 standards and is free from contamination. 

Storage Tanks: These tanks are used to store the raw materials (urea and deionized water) and the finished DEF product. They are typically made of materials like high-density polyethylene plastic, intermediate bulk containers (IBCs), or stainless steel to ensure compatibility with DEF. 

Production Capacity and Control Mechanisms

Production Capacity: The DEF making plant offers a production capacity ranging from 4,500 to 100,000 litres per day, catering to diverse operational scales.

Control Panel: Equipped with a Microprocessor-based control panel, the plant ensures precise monitoring and adjustment of production parameters for optimal efficiency.